Our QC inspection also involves extensive use of specialized equipment to monitor the dimensions and profile of our products. In the hands of our QC specialists, these tools can produce high precision measurement, which is crucial in our effort to ensure product quality.
Coordinate Measuring Machine (CMM) are used to measure the geometry of any physical object. CMM can incorporate different types of probes including mechanical probes and non-contact probes (optical, laser and white light).
The most common type of CMM is the 3D “bridge” CMM. These machines often have a computer-controlled probe that moves along three axis (X, Y and Z). The machine can record the position of sensor points to produce a 3D image, which describes the surface areas of the scanned part. These images can be used in a digital environment for further analysis.
FaroArm is a portable CMM machine that is manually controlled and allows unrestricted multi-axis movement. These machines can be deployed in a wide range of work environments and perform tasks beyond the limitations of a typical CMM.
Also called Optical Comparator or Profile Projector, this device draws on the principles of optics for dimensional inspection. The magnified silhouette of a part is projected on a screen and measured against the prescribed limits. It is a cost-effective non-contact measurement solution with high precision. We use a range of High Precision Optical Measuring Profile Projector and Automatic Video Measuring Machines to measure the dimensions and geometry of our products.
A height gauge is used to accurately measure the height of parts. We use a combination of manual and digital Height Gauge for height Measurement.
All surfaces have tiny irregularities on them, which are often very small and hard to detect. With the use of specialized Surface Roughness Testers, we can measure the roughness of any surface and provide quantitative data for our QC analysis.
Every component has its own importance in a design, and we should never overlook a humble screw or nut. We use a series of Go/no go Thread Pitch Gauges, Plug Gauges and Ring Gauges to ensure every thread profile is up to spec.
Pin Gauges and Plug gauges are tools used for measuring the diameter of a hole. They can also be used as reference tools for geometric deviations measurements.
A Feeler Gauge is a measuring tool composed of a set of folding metal strips with varying thickness. They are used to measure gap widths and ensure clearance between parts.
We utilize a range of digital Thickness Gauge to measure the thickness of sheet material. We also have specialized coating Thickness Gauges that allow non-destructive coating thickness measurement of non-magnetic coatings.
Conventional “tip and anvil” style Thickness Gauges can only measure smaller parts. When it comes to measurement on larger substrates such as pressure vessels, tanks or industrial machines, we often use the more versatile Ultrasonic Thickness Testers.
Some products may require special testing methods, with no proprietary QC equipment available on the market. In these cases, our engineering team will create our own solution for the project.
Housing Checking Gauge 1:
Mainly used to ensure housing part structures are in the right positions according to the requirements.
Housing Checking Gauge 2:
Mainly used to validate the surface on a housing part is perpendicular to the referencing axis as stated in the requirements.
Idle gear and pinion gear checking gauge:
These gauges are used to ensure gear profile are up to specification.
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