A Brief Overview of Metals Physical Properties

A Brief Overview of Metals Physical Properties

Metals Physical Properties, metal castings service, custom industrial manufacturing and engineering solutions

There are many ways to distinguish materials based on their physical properties. Metallurgy studies often look at physical properties as a broader category than mechanical properties. However, not all properties overlap.

Using testing methods, physical properties can be distinguished from mechanical properties. In contrast to measuring mechanical properties, measuring physical properties does not require applying force to the material.

However, physical properties do change depending on the environment. As an example, due to thermal expansion and contraction principles, metals generally have a higher density at lower temperatures. A number of environmental factors influence color and appearance, both of which are physical properties.

Check out our blog post here to learn more about metal’s mechanical properties.

There are a number of physical properties of metals, including:

What Is an Alloy?

In this series of Omnidex Blog posts, the word alloy appears frequently. An alloy is a uniform mixture created from a combination of individual elements, particularly when one of the elements is a metal. Examples include:

1. Corrosion Resistance

It is common for materials to experience corrosion in a number of different ways. Corrosion occurs as a result of a chemical reaction, often related to the atmosphere or service conditions, which reduces the material to a more stable state. Among the most commonly known forms of corrosion is rust, which occurs on unprotected ferrous metals.

The ability of a material to resist corrosion is defined as its ability to resist a reaction toward a more stable state.

Aluminum, silicon, titanium, and their alloys are naturally corrosion resistant due to the formation of an unreactive layer on their surfaces.

Stainless steel is a common alloy for corrosion resistant applications. When exposed to environments that normally cause corrosion, including wet, acidic, or high temperatures, stainless steel alloys are able to resist surface corrosion, unlike carbon steel.

2. Density

According to the story of the golden crown, density was used to determine gold’s authenticity, since its mass (M) divided by its volume (V) is the formula for determining density. With an average density of 1,206 pounds per cubic foot, gold is a great candidate for testing density because it is a much denser material than other metals.

A typical steel alloy weighs around 494 pounds/ cubic foot, while stainless steel weighs just under. Titanium weighs about half as much as steel and aluminum weigh one-third as much. In practice, this means that an aluminum part will weigh approximately three times less than a steel part.

Steel, however, has other advantages like hardness and strength, which makes comparatively smaller volumes or thinner thicknesses of steel perform as well or better. Several alloys of carbon and stainless steel alloys are used by Omnidex to manufacture complex, thin-walled castings. Each alloy affects how each casting is designed, produced, and finished.

3. Melting Point

An alloy’s melting point is the temperature at which it changes from solid to liquid at atmospheric pressure. The melting point can play a major role in determining if an alloy will be suitable for a particular application. Depending on the elements of the alloy’s chemical makeup, different alloys have different melting points. A tin or aluminum alloy, for example, will melt at a much lower temperature than an iron or nickel alloy.

Melting point is a critical consideration for metal manufacturers. Due to the non-metal molds’ requirement to withstand the higher temperatures required to melt steel, many casting facilities use sand casting methods like airset or shell mold casting. In contrast, aluminum has a much lower melting point than steel, which means it can be cast using reusable steel molds.

4. Thermal Properties

When choosing the right alloy, heat capacity, thermal conductivity, and thermal expansion must all be considered.

Do you have questions regarding which manufacturing process will best suit your needs? Contact us today, our professional staff is ready to help!

5. Properties of magnets

In order to define magnetic properties, we must identify which materials are diamagnetic, paramagnetic, ferromagnetic, antiferromagnetic, or ferrimagnetic when an external magnetic field is applied.

Due to iron’s magnetic properties, ferrous metals, such as steel (which contains iron), have degrees of magnetism, specifically ferromagnetism.

The above properties do not represent all the properties that should be considered when selecting a metalcasting or CNC machining material. Metallurgy experts at Omnidex have the extensive expertise required to assess a product’s needs and suggest the best alloy for the job based on customer input.

In addition, we employ a thorough APQP process for all new projects, allowing us to dial in exact parameters that lead to the best casting quality throughout the manufacturing process.

Omnidex Industrial Manufacturing Services

With 19+ years of experience, Omnidex Electronics continues to strive to be a world-class Industrial Manufacturing and Engineering provider.

As a British-owned manufacturing facility in China and Vietnam, offering end-to-end solutions to our OEM customers in the areas of automotive, medical & healthcare, marine, aerospace electronics and more.

Whether you are an emerging start-up company or a blue-chip corporation, we are keen on providing the most adequate solution for your next project. Contact Us to discuss more details or learn more about our other manufacturing processes and services.

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A Brief Overview of Metals Physical Properties

A Brief Overview of Metals Physical Properties

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